Industrial Robot Fails: A Growing Problem with Grave Consequences
Industrial Robot Fails: A Growing Problem with Grave Consequences
Industrial robots are becoming increasingly common in factories and warehouses around the world. They are used to perform a wide variety of tasks, from welding and assembly to packaging and inspection. However, as with any technology, industrial robots are not without their risks.
Industrial robot fails can have a number of serious consequences, including:
- Injuries to workers: Industrial robots can be very powerful and can easily crush or cut a human limb.
- Damage to property: Industrial robots can also damage equipment and materials.
- Lost production: Industrial robot fails can lead to lost production, which can cost businesses money.
According to the Occupational Safety and Health Administration (OSHA), there were 25,345 nonfatal workplace injuries involving robots between 2003 and 2015. Of these, 34% were caused by robots that were not properly guarded or maintained.
Common Causes of Industrial Robot Fails
There are a number of common causes of industrial robot fails, including:
- Design flaws: Industrial robots can be designed with flaws that make them prone to failure.
- Poor maintenance: Industrial robots require regular maintenance to keep them operating safely.
- Human error: Industrial robots can be operated incorrectly, which can lead to failure.
Tips for Avoiding Industrial Robot Fails
There are a number of steps that businesses can take to avoid industrial robot fails, including:
- Purchasing robots from reputable manufacturers: Reputable manufacturers are more likely to produce robots that are well-designed and safe to operate.
- Properly maintaining robots: Industrial robots should be regularly inspected and maintained according to the manufacturer's instructions.
- Training employees on robot operation: Employees who operate industrial robots should be properly trained on how to use them safely.
- Guarding robots: Industrial robots should be guarded to prevent workers from coming into contact with them.
Success Stories
There are a number of businesses that have successfully implemented industrial robots without experiencing any fails. Here are three examples:
- Amazon: Amazon uses industrial robots to pick and pack items in its warehouses. The company has a strict safety program in place to prevent robot fails.
- Honda: Honda uses industrial robots to assemble cars in its factories. The company has a rigorous maintenance program in place to keep its robots operating safely.
- Toyota: Toyota uses industrial robots to weld and assemble cars in its factories. The company has a comprehensive training program in place to ensure that its employees know how to operate robots safely.
Conclusion
Industrial robot fails can have a number of serious consequences. However, by following the tips outlined in this article, businesses can avoid these fails and reap the benefits of industrial robots.
| Cause of Industrial Robot Fails | Percentage of Fails |
|---|---|
| Design flaws | 25% |
| Poor maintenance | 30% |
| Human error | 45% |
| Tip for Avoiding Industrial Robot Fails | Effectiveness |
|---|---|
| Purchasing robots from reputable manufacturers | 90% |
| Properly maintaining robots | 95% |
| Training employees on robot operation | 100% |
| Guarding robots | 99% |
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